UV black light FOD inspection of optical lens under stereo microscope
Multi-Spectrum Defect & FOD Inspection

See What Standard
Inspection Cannot.

AI-powered FOD inspection using UV, near-UV (black light), visible, RGB, and infrared wavelengths — engineered to illuminate contamination that hides in plain sight.

All
Light Spectrums Supported
100%
Video Traceability
10×
Faster Than Manual Inspection
Zero
FOD Escapes
The Science of Illumination

Different Defects Demand Different Light

Not all foreign object debris responds to white light. Fingerprint oils, microscopic particles, surface scratches, and optical coatings each absorb and fluoresce at distinct wavelengths. Matching the right wavelength to the right defect type is what makes contamination visible — and detectable by AI.

  • UV & Near-UV (Black Light) — forces fluorescence in fingerprints, oils, and organic particles invisible under white light
  • Infrared — penetrates surface coatings to reveal sub-surface contamination and thermal anomalies
  • Visible & RGB — high-fidelity color discrimination for particles, coatings, and surface anomalies
  • Multi-spectrum fusion — AI models trained across all wavelengths for comprehensive coverage
UV FOD inspection AI detection in action
Wavelength Compatibility

One Platform. Every Spectrum.

Rapta’s AI models are trained and validated across the full range of inspection-relevant wavelengths — from thermal infrared to UV and near-UV (black light).

700nm – 1mm

Infrared

Sub-surface contamination, thermal anomalies, and material composition detection beneath visible coatings.

380nm – 700nm

Visible Light

Standard white-light inspection for gross contamination, surface damage, and particulate presence.

R / G / B Channels

RGB Imaging

Full-color AI discrimination between particle types, coating variations, and surface finish anomalies.

315nm – 400nm

Near-UV / Black Light

Reveals fluorescent contamination invisible to the human eye — oils, adhesives, biological residue.

What We Detect

Every Class of FOD.

Rapta AI models are trained to identify the full spectrum of foreign object debris relevant to precision optical and defense assemblies.

01

Fingerprints & Skin Oils

Oils deposited by skin contact are transparent under white light but fluoresce vividly under UV and near-UV illumination, making them trivial to detect with the right wavelength.

02

Dust & Particulate Matter

Micron-scale airborne particles that settle on optical surfaces, causing scattering and image degradation in assembled optics and sensor arrays.

03

Surface Scratches & Micro-Abrasions

Fine scratches that interrupt optical coatings or glass surfaces are highlighted under raking UV illumination angles, enabling AI detection at sub-pixel scale.

04

Foreign Particles & Debris

Manufacturing residue, adhesive flakes, metal fragments, and fiber contamination — each class illuminated differently under the optimal wavelength for that material type.

Application Spotlight

Optical Lens FOD Inspection

Precision optics demand zero contamination tolerance. UV inspection detects contamination at every stage of the assembly lifecycle — before and after integration into the final product.

Stage 1

Pre-Assembly Inspection

Inspect bare lenses and optical elements before integration. UV illumination reveals contamination that would degrade system performance post-assembly — eliminating rework and scrap at the source.

  • Individual element-level FOD clearance
  • Pre-coating and post-coating verification
  • Full digital traceability per lens serial number
Stage 2

Post-Assembly Final Inspection

The most critical challenge: detecting FOD in the final assembled state, through housing apertures and access points. Rapta is engineered to illuminate and detect contamination in the configuration it will be fielded — no disassembly required.

  • Inspection through assembly apertures & ports
  • UV illumination optimized for final-state access
  • Factory Acceptance Test (FAT) documentation

The critical requirement: FOD must be detectable and illuminated effectively in the final assembled state. Rapta’s flexible multi-spectrum approach is designed precisely for this constraint — ensuring inspection is possible without compromising assembly integrity.

Platform Capabilities

Multi-Spectrum Inspection Workflow

01

Configure Wavelength

Select UV, near-UV (black light), infrared, visible, or RGB — or combine multiple spectrums for layered detection coverage.

02

Illuminate & Capture

UV and multi-spectrum lighting causes contamination to fluoresce. Rapta captures high-resolution imagery under the selected illumination condition.

03

AI Detects FOD

Deep learning models classify and locate each defect type in real time — fingerprints, particles, scratches, and debris.

04

Trace & Document

Every inspection generates a digital record with full video traceability, defect annotations, and pass/fail documentation for FAT and quality audit.

Ready to Eliminate
FOD at Every Stage?

See how Rapta’s multi-spectrum AI platform delivers the contamination detection your assemblies demand — from bare optics to final system inspection.

Get a Demo