Where the ROI comes from
Roughly 80% of the ROI our customers measure is quality savings and throughput increases.
By reducing defects, rework, and inefficiencies – and increasing throughput – customers see measurable improvements in both operational performance and overall ROI.
See the case studiesHow the savings are produced
Catch it at the station, and it never becomes a cost.
Rapta is a manufacturing intelligence platform leveraging cameras and sensors to deliver smarter manual and robotic build stations. It watches work in progress, compares it against the known-good build, and intervenes at the moment of error – not at final test, not at the customer.
Every station, every unit, in real time
FOD, torque, serial numbers, kitting counts, wiring, conformal coating, solder joints. Rapta inspects 100% of builds rather than a sample, so the escape has nowhere to hide.
The unit doesn’t move until it conforms
The operator gets visual and audible feedback at the station while the unit is still in front of them. Rapta holds shipment on anything it cannot certify. A defect corrected here costs seconds; the same defect found by your customer costs a program.
Photographic evidence of every unit shipped
Serial, part, date code and batch, timestamped and archived on your hardware. Traceability arrives as a by-product of the work – which is what kills the cost of assembling evidence after the fact.
Proof
5 of the top 10 defense primes deploy Rapta. Numbers a CFO can trust.
Full Rate Production. Three months early.
A DoW prime facing a missed FRP milestone deployed Rapta across complex build stations for real-time QA visibility, operator video guidance and traceable inspection evidence. They made the date.
Read the caseRapta cut our inspection time by more than half and stopped defects at the station instead of at final test. The payback showed up in the first year.
Shimadzu USA Manufacturing
Where you sit
Two buyers. Same number, different line on the P&L.
The capacity is already in the building. It’s going into rework.
We’re not asking you to hire anyone or expand the footprint. Rapta finds the capacity you’re already paying for, and makes a new hire productive in a week instead of a year.
See how capacity is recovered →One escape erases a year of good numbers.
You are not measured on defects found. You are measured on the ones that got out. Rapta stops the escape at the station, and every build arrives photographed, timestamped and archived before the auditor asks.
Traceability under QMSR →Deployment
Most plants we walk into have a vision system somewhere that took nine months to commission and nobody uses any more. If that’s your experience, the skepticism is earned – ask us how long setup actually takes, and hold us to the answer.
- Setup
- Visual and no-code. No integrator on retainer, no image-capture campaign, no months of commissioning.
- Training data
- Our physics engine takes just a few images of good and incorrect builds and creates a synthetic training set capable of producing production-grade vision models.
- Your data
- On-premises or air-gapped. It never leaves the facility, never touches public cloud, and never trains another customer’s models.
- Compliance
- CMMC compliant, ITAR-appropriate governance, records retained for NTSB, FDA, DOE and NHTSA requirements.
Trusted on production lines at
Defense primes, medical device, industrial and precision manufacturers.
Bring us your last escape. We’ll show you where it would have stopped.
A virtual demo takes thirty minutes. Bring the defect that got out, the rework number nobody wants to quote, or the station that fails your audits – and we’ll run the numbers with you.